Automation Control – Artificial Intelligence - AI

AMG integrates in our milling project electrical engineering design

Automated Software Platform End To End Solutions

  • - Latest type Siemens PLC automation system.
  • - Latest advanced software that our plant uses.
  • - Latest milling process technology,which maximize production output.
  • - Minimize milling plant electrical energy KWH per ton of processed grain thru design.
  • - Utilizing most advanced Artificial Intelligence Algorithms for utmost plant operations.

Artificial Intelligence Controls in a Grain Milling Plant

  • - Sharing data
  • - Access data basis
  • - Training - Validation & Testing
  • - Continuous update
  • - Algorithms must be tested on separate data lists
  • - Data quality
  • - Bias in data
  • - Scalability,managing large volumes of data requires adequate infra structure for storage & processing

Management at the Mill

  • - Manufacturing
  • - Execution
  • - System
  • - Sharing data – Icloud

    • Data type

  • - Stocks
  • - Recipes
  • - Cycles

    • Maintenance

  • - Recipes
  • - Mill operations wheat yield & Mill extraction reports

Power consumption

Advanced production Planner

  • - Managing software supports
  • - Production cycles
  • - Recipes
  • - Cycles
  • - Energy
  • - Energy cost
  • - Function in more economical hours
  • - Uses algorithms to determine the most efficient production schedule
  • - Maintenance task
  • - Working time
  • - Alarm list – PMT

Predictive maintenance tool – Health machine status

  • - Vibrations
  • - Noise
  • - Temperature
  • - Smoke
  • - Destruction
  • - Repair before failure
  • - Repair after failure
  • - Maintenance interventions at pre – established intervals

Mill Building Air Stabilization ( Temperature & Humidity )

Maintaining plant process building with maximum indoor stable air temperature and constant internal humidity regardless of the outside weather and different season conditions all systems controlled by our central PLC processor and all positioned advanced equipment and product sensors we maximize our design efficiency and client objectives.

And all this with just a few clicks in a fully digital database, which can be accessed at any time and from anywhere !

AMG Project Summary Execution – Integrated End To End Solutions

  • - General lay out plan
  • - Design
  • - Intelligent control
  • - Data integration
  • - Installation
  • - Commissioning
  • - Training

The reliable generation of mill automation

AMG PLANT CONTROL AUTOMATION

  • Increase plant automation and minimize labor expenses.
  • Maximize plant operating efficiency, reduce energy usage, and operating costs.
  • Set plant process capacity to maximum safe level and reduce labor costs.
  • Increase plant process product yield/extraction.
  • Set plant automated product traceability.
  • Plant performance checking.
  • Track of process equipment through preventative scheduled maintenance program.
  • Plant inventory management.
  • Plant technical preventative maintenance and keeping of suitable spare parts.
  • Track plant inventory raw materials inventory management.
  • Plant checking of database.
  • Plant monitor and total performance checking as well as in-line Q.A. analyses.

AMG AND ITS PARTNERS ARE CAPABLE TO provide engineering services in fields of electrotechnics and very advanced automation.

  • We offer the full scale of plant automation solutions.
  • Electrical engineering and design of automation systems
  • Electronic engineering and design of advanced automation robotics and systems.
  • Selection and supply of equipment
  • Software for automation systems
  • Assembly of electrical control panels & PLC servers
  • Installation and electrical mounting works on site
  • Commissioning and start-up works on site
  • Warranty and post-warranty works
  • Training and consulting of personnel of our clients.

AMG Smart Integrated Logistics – Automated Software Platform

Shaping the future of smart plants

E80 Group radically changed the internal logistics systems of factories by creating the first fully automated and integrated factory over twenty years ago: Factory 4.0.

SM.I.LE80 ensures the integrated and automated management of systems and flows in plants and their warehouses,communicating with production lines, palletizers, wrappers, coordinating the movement of goods with LGVs/AGVs, storage in the warehouse, through to the organization and optimized planning of transport to end customers.

Based on the application needs of the client companies and through different modules, it coordinates intralogistics flows and different hardware systems, integrates manual and automatic operations, communicates with the management of the client's factory (ERP) and supervises the performance of the entire solution in real time, guaranteeing total product traceability, maximum efficiency and safety throughout the supply chain.

E80 Group storage systems are developed after a careful analysis of the starting situation, the type of product to store, and each customer's business objectives. The layout is developed with simulation software, capable of identifying the best intralogistics solutions from the very first design phase.

The primary objective is to increase the efficiency and safety in the handling of products and ensure traceability. Effective management of the warehouse is also fundamental to allow our customers to optimize the production flow according to the actual market demand, reducing shipping times, minimizing errors, and exploiting the available space. Each type of storage uses AGVs/LGVs technology, implemented with lithium batteries.

AGV & LGV AUTOMATIC LASER GUIDED VEHICLES

ANT AGV

  • PRODUCTS
  • AGV & LGV AUTOMATIC GUIDED VEHICLES
  • ANT AGV
  • BLOCK STORAGE
  • Among the first goods storage methods developed by our Group, the Block Storage system consists of storing pallets in blocks.
  • GRAVITY RACK
  • Multi-level sloping racks exploiting gravity for pallet transport. This solution is ideal for lines from 4 to 40 meters deep.
  • EASY STORE
  • The multi-depth storage system combines satellites and LGVs for many applications.
  • SELECTIVE
  • Selective - single deep or double deep - is the storage system used to guarantee the availability of different codes
  • TWIN-LOAD
  • Our storage systems are realized after a careful analysis of the starting situation, the type of product to store, and each customer's business objectives.
  • DRIVE-IN
  • The Drive-in storage system maximizes the available space in both height and width.
  • All E80 Group automated and integrated solutions guarantee:
  • IMPROVED FACTORY SAFETY
  • TOTAL PRODUCT TRACEABILITY
  • MODULAR AND FLEXIBLE SOLUTIONS
  • EFFICIENCY AND CONTINUITY
  • REMOTE CONNECTIONS WITH ADVANCED FUNCTIONALITY
  • HIGH LEVELS ON INTEGRATION

AMG Mechanical Engineering Various Lay Out Robotic Design

Automation